Flexible Film / Rollstock
FFS Film Rolls
Custom-designed flexible film rolls with up to 8-color Flexo or Rotogravure printing for your high-speed packaging lines.
Moisture Barrier
WVTR customizable
Oxygen Barrier
OTR customizable
Machine Fit
All FFS systems
Print Quality
HD rotogravure
Overview
What Is Flexible Rollstock Film?
Rollstock is continuous flexible packaging film engineered for VFFS and HFFS form-fill-seal lines. It is designed to deliver stable machine flow, reliable sealing windows, and print consistency at high production speeds.
Machine-Centric Engineering
In rollstock projects, print design alone is not enough. COF, seal initiation range, winding tension, and photocell mark tolerance must be tuned as a system to maintain uptime and output quality.
Material Options by Performance Need
- BOPP/CPP: Economical and fast-running structure for high-volume SKUs
- PET/PE: Reliable all-around performance for dry applications
- BOPP/METPET/PE: Improved barrier for aroma and moisture-sensitive products
- PET/AL/PE: Maximum barrier for long shelf-life requirements
- Mono-PE: Recyclability-focused option for circular packaging goals
Operational Advantages
With the right structure, you gain higher seal stability, better print registration, and lower waste ratios. Proper lamination-to-line matching is especially critical on high-speed packing machines where stoppages are costly.
Typical Use Cases
Snacks and confectionery: High throughput with vivid graphics.
Pulses and staple foods: Balanced mechanical strength and cost.
Detergent and home care: Barrier structures compatible with product chemistry.
Cosmetics and single-dose formats: Lightweight yet secure packaging.
Why MyPlast Rollstock?
MyPlast supports line-specific film engineering, not just film supply. With BRCGS-certified production, tolerance-controlled converting, and export-ready logistics, we help brands run faster with more stable packaging performance.
Features
High Speed Compatible
300+ packs/min on FFS lines
Precise Register
±0.3mm printing accuracy
Multiple Barriers
Custom lamination structures
Easy Processing
Excellent machine runnability
Wide Width Options
50mm - 1200mm range
Custom Cutting
Laser perforation and notch
Technical Details
Production Information
Size Options
Usage Areas
Sweet World
Perfect performance on high-speed HFFS machines. Cold seal option ideal for heat-sensitive chocolates.
Master of Production Speed
500+ packs per minute, uninterrupted production.
Lightning Speed
Line compatibility up to 500+ packs/minute on VFFS and HFFS machines. Minimum downtime, maximum efficiency.
Cost Optimization
Up to 30% storage savings with roll delivery. Lowest packaging cost per unit.
Precise Registration
±0.5mm registration accuracy with photocell marks. Consistent print quality on every pack.
Technical Excellence
Optimized for high-speed production lines
Certifications & Standards
Machine Compatible
Tested with all major VFFS/HFFS brand machines
Registration Accuracy
Photocell marks with ±0.5mm precision
Heat Resistance
Resistant up to 180°C sealing temperature
Thickness Tolerance
Consistent production with ±3% thickness tolerance
Technical Specifications
Lamination Structure
Production Process
Production is planned in BRCGS-certified facilities with material and barrier selection tailored to your product.
Material & barrier selection
Layer structure is chosen based on shelf life and protection needs.
Artwork & print prep
Design and color separation are finalized for flexo or rotogravure printing.
Lamination
Solventless or high-barrier lamination builds durability and protection.
Converting & accessories
Forming into Doypack, Quadro, or Flat Bottom with valve/zipper options.
Quality control & dispatch
BRCGS QA checks before shipment preparation.
Frequently Asked Questions
Product Gallery
Let's Talk About Your Project
Our expert team is ready to offer customized solutions for you.