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Flat bottom packaging - clear body
Premium

Flat Bottom Pouch

Box Pouch

Premium packaging with a flat base and side gussets that stands like a box, allowing printing on all 5 surfaces.

Moisture Barrier

WVTR < 0.5 g/m²/day

Oxygen Barrier

OTR < 0.5 cc/m²/day

UV Protection

99.9% UV blocking

Aroma Protection

Aluminum barrier

Overview

What Is a Flat Bottom Pouch?

Flat Bottom is a premium flexible format that offers box-like shelf stability with a flat base and side gussets. It is designed for brands that need strong visual impact and high perceived product value.

Why It Performs Better in Premium Categories

Unlike standard pouches, Flat Bottom provides five printable panels (front, back, two sides, and base). This gives more room for brand storytelling, compliance text, and conversion-focused messaging without crowding the design.

Technical Structure and Material Options

  • PET/METPET/PE: High-barrier option for coffee and aroma-sensitive products
  • PET/AL/PE: Maximum protection for long shelf-life requirements
  • Kraft/AL/PE: Natural premium look with robust barrier performance
  • PET/PE: Balanced and cost-efficient for medium-barrier dry products
  • Mono-PE: Recyclability-oriented option for sustainability roadmaps

Functional Performance

Flat Bottom pouches keep their geometry when filled, reduce shelf tipping, and improve stack efficiency in logistics. Optional pocket zipper and valve integrations support freshness retention and better user experience.

Typical Applications

Specialty coffee: Premium shelf look with degassing valve compatibility.

Pet food: Structural strength for higher fill weights.

Functional foods: Clean panel layout for regulatory and marketing content.

Gourmet products: Matte/gloss combinations for high-end branding.

Why MyPlast Flat Bottom?

MyPlast aligns material engineering with your category targets, then executes production in a BRCGS-certified environment with repeatable quality controls. The result is a premium package that is visually strong, technically reliable, and commercially scalable.

Features

Flat Base Structure

Stable stance like a box

Pocket Zipper

Hidden pocket-type closure system

5 Surface Printing

Front, back, 2 sides, and bottom printing

Premium Look

Ideal for luxury products

High Volume

More product in the same size

Valve Application

One-way valve for coffee

Technical Details

Production Information

MaterialsPET/AL/PE, Kraft/AL/PE, MBOPP/MPET/PE, PET/VMPET/PE
Thickness100μ - 180μ
PrintingUp to 8 color Flexo or Rotogravure
Min. Order5,000 pcs
Lead Time18-25 business days
Shelf Life18-36 months shelf life support

Size Options

250gPOPULAR
12cm x 20cm + 8cm
500gPOPULAR
14cm x 24cm + 9cm
1kg
15cm x 32cm + 10cm
2kg
18cm x 36cm + 12cm
Industrial Solutions

Usage Areas

Choice of Coffee Masters

5-panel print area for premium brand presentation. Perfect for freshly roasted coffee with degassing valve. Box-shaped shelf stability, first choice of boutique roasters.

5-Panel PrintDegassing ValvePremium
Specialty Coffee

Art of Premium Presentation

Choice of luxury brands, symbol of prestige.

5
Print Surfaces
%100
Shelf Stability
18+
Months Shelf Life

Box-Shaped Elegance

5 separate surfaces for maximum brand communication. Ideal presentation for premium teas and coffees.

Shelf Dominance

Unmatched stability with flat bottom. Zero tipping risk, your product always stands tall.

Luxury Touch

Tactile experience with soft-touch, matte or glossy laminations. 3D effects with emboss and deboss.

Technical Excellence

Technical leader of the premium segment

Certifications & Standards

BRC Packaging

Global Food Safety Initiative (GFSI) approved

FSSC 22000

Advanced food safety certification

Kosher & Halal

Production capability for religious requirements

FSC Certified

Forest Stewardship Council certified paper

Technical Specifications

<0.1cc/m²/day
OTR (Oxygen Transmission)
<0.3g/m²/day
WVTR (Water Vapor)
>18N/15mm
Seal Strength
100-250μm
Film Thickness

Lamination Structure

PET
MPET
AL
PE
🌱 Kraft & Recycling Options

Production Process

Production is planned in BRCGS-certified facilities with material and barrier selection tailored to your product.

1

Material & barrier selection

Layer structure is chosen based on shelf life and protection needs.

2

Artwork & print prep

Design and color separation are finalized for flexo or rotogravure printing.

3

Lamination

Solventless or high-barrier lamination builds durability and protection.

4

Converting & accessories

Forming into Doypack, Quadro, or Flat Bottom with valve/zipper options.

5

Quality control & dispatch

BRCGS QA checks before shipment preparation.

Frequently Asked Questions

Product Gallery

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Let's Talk About Your Project

Our expert team is ready to offer customized solutions for you.